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Experimental research on ductile fracture criterion in metal forming

Song YU, Weiming FENG

《机械工程前沿（英文）》 2011年第6卷第3期页码 308-311 doi: 10.1007/s11465-011-0233-z

摘要：

Ductile fracture criterion is key limitation parameter in material forming. Accuracy predicting surface and internal failure in plastic deformation process affects on the technology design of workpiece and die greatly. Tension, compression, torsion and shearing test on 45# steel are utilized for providing the experimental values of the critical values at fracture, and 11 widely used ductile fracture criterion are selected to simulate the physical experiments and their relative accuracy for predicting and quantifying fracture initiation sites are investigated. The comparing results show that metal forming process under high triaxiality can be estimated successively using both Normalized Cockcroft-latham and the Brozzo ductile fracture criteria, but the Ayada and general Rice-Tracey model work very well for the low triaxiality cases.

关键词： ductile fracture criteria metal forming process material experiment stress triaxiality

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Ductile extension of 3-D external circumferential cracks in pipe structures

Wuchao YANG, Xudong QIAN

《结构与土木工程前沿（英文）》 2011年第5卷第3期页码 294-303 doi: 10.1007/s11709-011-0115-9

摘要： This study investigates the ductile fracture resistance of 3-D external circumferential cracks in the wall of a steel pipe under remote tension, using a damage-mechanism model originally proposed by Gurson and Tvergaard. The ductile crack extension utilizes an element extinction technique implemented in the computational cell framework. The key parameter for the computational cell method, i.e., the initial porosity ratio , is calibrated using both the fracture resistance and the load-deformation responses obtained from fracture tests of multiple single-edge bend [SE(B)] specimens made of high-strength steel, HY80, which has a yield strength of 630 MPa. The fracture resistance along the 3-D semi-elliptical crack front is computed from the calibrated cell model. Based on the similarity concept in the near-tip stress-strain fields, this study demonstrates that an equivalent 2-D axi-symmetric model provides conservative estimations of the fracture resistance for 3-D circumferential cracks in pipes.

关键词： ductile fracture computational cell method G-T model J-R curve

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Mechanical properties of vanadium-alloyed austempered ductile iron for crankshaft applications

《机械工程前沿（英文）》 2023年第18卷第3期 doi: 10.1007/s11465-023-0746-2

摘要： This study focused on the development of austempered ductile iron (ADI) with desirable combination of mechanical properties for crankshaft applications by the combined effect of vanadium (V) alloying and an optimized heat treatment process. The produced unalloyed GGG60, 0.15% V-alloyed GGG60 (V-15), and 0.30% V-alloyed GGG60 samples were subjected to austenitizing at 900 °C for 1 h and subsequent austempering processes at 250, 300, and 350 °C for 15, 30, 60, 90, and 180 min. As a result of these austempering processes, different bainitic structures were obtained, which led to the formation of diverse combinations of mechanical properties. The mechanical properties of the austempered samples were tested comprehensively, and the results were correlated with their microstructures and the stability of the retained austenite phases. From the microstructural observations, the V-alloyed samples exhibited a finer microstructure and a more acicular ferrite phase than unalloyed samples. The V addition delayed the coarsening of the acicular ferrite structures and considerably contributed to the improvement of the mechanical properties of GGG60. Moreover, the X-ray diffraction results revealed that the retained austenite volume and the carbon enrichment of austenite phases in ADI samples were remarkably affected by the addition of vanadium. The increase in volume fraction of retained austenite and its carbon content provided favorable ductility and toughness to V-15, as confirmed by the elongation and impact test results. Consequently, the dual-phase ausferrite microstructure of V-15 that was austempered at 300 °C for 60 min exhibited high strength with substantial ductility and toughness for crankshaft applications.

关键词： austempered ductile iron (ADI) vanadium alloying mechanical properties crankshafts retained austenite

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A review on ductile mode cutting of brittle materials

Elijah Kwabena ANTWI, Kui LIU, Hao WANG

《机械工程前沿（英文）》 2018年第13卷第2期页码 251-263 doi: 10.1007/s11465-018-0504-z

摘要：

Brittle materials have been widely employed for industrial applications due to their excellent mecha-nical, optical, physical and chemical properties. But obtaining smooth and damage-free surface on brittle materials by traditional machining methods like grinding, lapping and polishing is very costly and extremely time consuming. Ductile mode cutting is a very promising way to achieve high quality and crack-free surfaces of brittle materials. Thus the study of ductile mode cutting of brittle materials has been attracting more and more efforts. This paper provides an overview of ductile mode cutting of brittle materials including ductile nature and plasticity of brittle materials, cutting mechanism, cutting characteristics, molecular dynamic simulation, critical undeformed chip thickness, brittle-ductile transition, subsurface damage, as well as a detailed discussion of ductile mode cutting enhancement. It is believed that ductile mode cutting of brittle materials could be achieved when both crack-free and no subsurface damage are obtained simultaneously.

关键词： ductile mode cutting brittle materials critical undeformed chip thickness brittle-ductile transition subsurface damage molecular dynamic simulation

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Influence of welding residual stresses on the ductile crack growth resistance of circumferentially cracked

Xiaobo REN, Odd M. AKSELSEN, B?rd NYHUS, Zhiliang ZHANG

《结构与土木工程前沿（英文）》 2012年第6卷第3期页码 217-223 doi: 10.1007/s11709-012-0169-3

摘要： Welding residual stress is one of the main concerns for fabrication and operation of steel structures due to its potential effect on structural integrity. This paper focuses on the effect of welding residual stress on the ductile crack growth resistance of circumferentially cracked steel pipes. Two-dimensional axi-symmetry model has been used to simulate the pipe. Residual stresses were introduced into the model by using so-called eigenstrain method. The complete Gurson model has been employed to calculate the ductile crack growth resistance. Results show that residual stresses reduce the ductile crack growth resistance. However, the effect of residual stresses on ductile crack growth resistance decreases with the increase of crack growth. The effect of residual stress has also been investigated for cases with different initial void volume fraction, material hardening and crack sizes.

关键词： residual stress ductile crack growth resistance complete Gurson model eigenstrain method

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Ultra-precision ductile grinding of BK7 using super abrasive diamond wheel

ZHAO Qingliang, Brinksmeier Ekkard, Riemer Oltmann, Rickens Kai

《机械工程前沿（英文）》 2007年第2卷第3期页码 350-355 doi: 10.1007/s11465-007-0061-3

摘要： In this paper, a novel conditioning technique using copper bonded diamond grinding wheels of 91 yD grain size and electrolytic in-process dressing (ELID) is first developed to precisely and effectively condition a nickel-electroplated monolayer coarse-grained diamond grinding wheel of 151 μm grain size. Under optimised conditioning parameters, the super abrasive diamond wheel was well conditioned in terms of a minimized run-out error and flattened diamond grain surfaces of constant peripheral envelope. The conditioning force was monitored by a force transducer, while the modified wheel surface status was in-situ monitored by a coaxial optical distance measurement system. Finally, the grinding experiment on BK7 was conducted using the well-conditioned wheel with the corresponding surface morphology and subsurface damage measured by atomic force microscope (AFM) and scanning electric microscope (SEM), respectively. The experimental result shows that the newly developed conditioning technique is applicable and feasible to ductile grinding optical glass featuring nano scale surface roughness, indicating the potential of super abrasive diamond wheels in ductile machining brittle materials.

关键词： ELID peripheral electrolytic in-process nickel-electroplated monolayer measurement

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Tests on impact effect of partial fracture at steel frame connections

CHEN Yiyi, BIAN Ruoning

《结构与土木工程前沿（英文）》 2008年第2卷第4期页码 295-301 doi: 10.1007/s11709-008-0049-z

摘要： Impact effect of sudden fracture at steel frame connections under severe earthquake or other extreme loads is presented in this paper. The relation of impulse caused by structural fracture to the release of inner force at the cracked location, the magnitude of the response to impact on the basis of one degree of freedom model, and the ratio of the peak value of response to natural period of the system are investigated. Two types of fracture tests were designed and carried out both on uniaxial steel bar tensioned and moment resistant steel frame model. It is proven that the response during the fracture process can be measured quite well using high-frequency data processing system. It is also revealed that the instant fracture of structural connection is characterized by progressive and partial fracture. Numerical evaluation of the impact effect of connection fracture is carried out.

关键词： structural fracture natural fracture progressive high-frequency

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Effect of fly ash replacement level on the fracture behavior of concrete

Mahdi AREZOUMANDI, Jeffery S. VOLZ

《结构与土木工程前沿（英文）》 2013年第7卷第4期页码 411-418 doi: 10.1007/s11709-013-0228-4

摘要： The production of portland cement–the key ingredient in concrete–generates a significant amount of carbon dioxide. However, due to its incredible versatility, availability, and relatively low cost, concrete is the most consumed manmade material on the planet. One method of reducing concrete’s contribution to greenhouse gas emissions is the use of fly ash to replace a significant amount of the cement. ?This study presents the results of an experimental investigation that evaluates effect of fly ash replacement level on the fracture energy of concrete. This study includes four mixes with 0%, 30%, 50%, and 70% fly ash as a cement replacement. This experimental program consisted of 32 fracture beams to study the fracture behavior of concrete. The experimental fracture energies were compared with the fracture energy provisions of different design codes and also different analytical equations. Furthermore, statistical data analyses (parametric and non-parametric) were performed to evaluate whether or not there is any statistically significant difference between the experimental fracture energies of different mixes. Results of these statistical tests show that the mix with higher level of fly ash replacement level has higher fracture energy.

关键词： concrete fracture energy fly ash

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Enhanced empirical models for predicting the drift capacity of less ductile RC columns with flexural,

Mohammad Reza AZADI KAKAVAND, Reza ALLAHVIRDIZADEH

《结构与土木工程前沿（英文）》 2019年第13卷第5期页码 1251-1270 doi: 10.1007/s11709-019-0554-2

摘要： Capacity of components subjected to earthquake actions is still a widely interesting research topic. Hence, developing precise tools for predicting drift capacities of reinforced concrete (RC) columns is of great interest. RC columns are not only frequently constructed, but also their composite behavior makes the capacity prediction a task faced with many uncertainties. In the current article, novel empirical approaches are presented for predicting flexural, shear and axial failure modes in RC columns. To this aim, an extensive experimental database was created by collecting outcomes of previously conducted experimental tests since 1964, which are available in the literature. It serves as the basis for deriving the equations for predicting the drift capacity of RC columns by different regression analyses (both linear with different orders and nonlinear). Furthermore, fragility curves are determined for comparing the obtained results with the experimental results and with previously proposed models, like the ones of ASCE/SEI 41-13. It is demonstrated that the proposed equations predict drift capacities, which are in better agreement with experimental results than those computed by previously published models. In addition, the reliability of the proposed equations is higher from a probabilistic point of view.

关键词： flexural-shear-axial failure drift capacity reinforced concrete columns statistical analysis fragility curves

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Computational modeling of fracture in concrete: A review

Luthﬁ Muhammad Mauludin, Chahmi Oucif

《结构与土木工程前沿（英文）》 2020年第14卷第3期页码 586-598 doi: 10.1007/s11709-020-0573-z

摘要： This paper presents a review of fracture modeling of concrete. The complex material, such as concrete, has been widely used in construction industries and become trending issue in the last decades. Based on comprehensive literature review, there are two main approaches considered to-date of concrete fracture modeling, such as macroscopic and micromechanical models. The purpose of this review is to provide insight comparison from different techniques in modeling of fracture in concrete which are available. In the first section, an overview of fracture modeling in general is highlighted. Two different approaches both of macroscopic and micromechanical models will be reviewed. As heterogeneity of concrete material is major concern in micromechanical-based concrete modeling, one section will discuss this approach. Finally, the summary from all of reviewed techniques will be pointed out before the future perspective is given.

关键词： concrete fracture macroscopic micromechanical heterogeneity

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Computational modeling of fracture in capsule-based self-healing concrete: A 3D study

《结构与土木工程前沿（英文）》 2021年第15卷第6期页码 1337-1346 doi: 10.1007/s11709-021-0781-1

摘要： We present a three-dimensional (3D) numerical model to investigate complex fracture behavior using cohesive elements. An efficient packing algorithm is employed to create the mesoscale model of heterogeneous capsule-based self-healing concrete. Spherical aggregates are used and directly generated from specified size distributions with different volume fractions. Spherical capsules are also used and created based on a particular diameter, and wall thickness. Bilinear traction-separation laws of cohesive elements along the boundaries of the mortar matrix, aggregates, capsules, and their interfaces are pre-inserted to simulate crack initiation and propagation. These pre-inserted cohesive elements are also applied into the initial meshes of solid elements to account for fracture in the mortar matrix. Different realizations are carried out and statistically analyzed. The proposed model provides an effective tool for predicting the complex fracture response of capsule-based self-healing concrete at the meso-scale.

关键词： 3D fracture self-healing concrete spherical cohesive elements heterogeneous

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Evaluating the material strength from fracture angle under uniaxial loading

Jitang FAN

《结构与土木工程前沿（英文）》 2019年第13卷第2期页码 288-293 doi: 10.1007/s11709-018-0480-8

摘要： The most common experimental methods of measuring material strength are the uniaxial compressive and tensile tests. Generally, shearing fracture model occurs in both the tests. Compressive strength is higher than tensile strength for a material. Shearing fracture angle is smaller than 45° under uniaxial compression and greater than 45° under uniaxial tension. In this work, a unified relation of material strength under uniaxial compression and tension is developed by correlating the shearing fracture angle in theory. This constitutive relation is quantitatively illustrated by a function for analyzing the material strength from shear fracture angle. A computational simulation is conducted to validate this theoretical function. It is full of interest to give a scientific illustration for designing the high-strength materials and engineering structures.

关键词： strength fracture mechanics

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A dimensional analysis on asphalt binder fracture and fatigue cracking

Qian ZHAO, Zhoujing YE

《结构与土木工程前沿（英文）》 2018年第12卷第2期页码 201-206 doi: 10.1007/s11709-017-0402-1

摘要： Fracture and fatigue cracking in asphalt binder are two of most serious problems for pavement engineers. In this paper, we present a new comprehensive approach, which consists both of dimensional analysis using Buckingham Theorem and -integral analysis based on classic fracture mechanics, to evaluate the fracture and fatigue on asphalt binder. It is discovered that the dimensional analysis could provide a new perspective to analyze the asphalt fracture and fatigue cracking mechanism.

关键词： Dimensional analysis asphalt fracture fatigue cracking

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Hybrid deep learning model for risk prediction of fracture in patients with diabetes and osteoporosis

《医学前沿（英文）》 2022年第16卷第3期页码 496-506 doi: 10.1007/s11684-021-0828-7

摘要： The fracture risk of patients with diabetes is higher than those of patients without diabetes due to hyperglycemia, usage of diabetes drugs, changes in insulin levels, and excretion, and this risk begins as early as adolescence. Many factors including demographic data (such as age, height, weight, and gender), medical history (such as smoking, drinking, and menopause), and examination (such as bone mineral density, blood routine, and urine routine) may be related to bone metabolism in patients with diabetes. However, most of the existing methods are qualitative assessments and do not consider the interactions of the physiological factors of humans. In addition, the fracture risk of patients with diabetes and osteoporosis has not been further studied previously. In this paper, a hybrid model combining XGBoost with deep neural network is used to predict the fracture risk of patients with diabetes and osteoporosis, and investigate the effect of patients’ physiological factors on fracture risk. A total of 147 raw input features are considered in our model. The presented model is compared with several benchmarks based on various metrics to prove its effectiveness. Moreover, the top 18 influencing factors of fracture risks of patients with diabetes are determined.

关键词： XGBoost deep neural network healthcare risk prediction

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A concise review about fracture assessments of brittle solids with V-notches

Hsien-Yang YEH, Bin YANG

《结构与土木工程前沿（英文）》 2019年第13卷第2期页码 478-485 doi: 10.1007/s11709-019-0520-z

摘要：

A concise review of recent studies about the fracture assessments of elastic brittle solid materials containing V-notches is presented. In this preliminary and brief survey, elastic stress distributions in V-notched solids are discussed first. The concept of notch stress intensity factor is introduced. Combine the digital image correlation method with numerical computation techniques to analyze the stress distribution near the notches. Fracture criteria such as strain energy density, J-integral, theory of critical distance are used.

关键词： fracture assessment brittle solids V-notches review